Type 1 1600cc Twin Port Top End Rebuild Kit

Restore lost compression, power and reliability with this complete 85.5mm barrel and piston kit, designed for all 1600cc Type 1-based aircooled VW engines. This good quality aftermarket kit uses cast aluminium pistons and precision-machined barrels, making it ideal for stock rebuilds and everyday use.

The piston and cylinder assembly is at the heart of your engine’s performance. As the piston moves up and down inside the barrel, it compresses the air/fuel mixture before ignition. Over time, wear in the pistons, rings and cylinders leads to loss of compression, reduced power, oil consumption and poor running. Replacing these components restores proper sealing, improves combustion efficiency and brings the engine back to life.

This kit is manufactured to standard dimensions (85.5mm), ensuring correct fitment on original 1600cc engines without machining. The supplied piston rings create the seal between piston and cylinder wall, while the gudgeon pins connect the pistons to the con rods, allowing smooth operation under load.

Specifications

• Piston size: 85.5mm
• Engine size: 1600cc
• Piston type: Cast aluminium
• Quality: Good quality aftermarket
• Quantity: Complete set for one engine

Kit Includes

• 4 x Barrels (cylinders)
• 4 x Pistons
• 4 x Gudgeon pins
• 8 x Circlips
• Full set of piston rings

Recommended Additional Parts

• Engine gasket set (top end or full rebuild)
• Main, big end and cam bearings
• Cylinder head nuts/studs
• Pushrod tube seals
• Oil pump and seals
• Torque wrench and ring compressor for correct installation

To Fit

Aircooled VW

• VW Beetle (Type 1) – 1600cc engines (1968–1979)
• VW Splitscreen (T1) – 1600cc conversions (1963–1967)
• VW Baywindow (T2) – 1600cc engines (1968–1979)
• VW Karmann Ghia – 1600cc engines (1968–1974)
• VW Type 3 – 1600cc engines (1968–1973)
• VW Type 181 Trekker – 1600cc engines (1968–1983)
• VW Buggy / Baja – 1600cc Type 1 based engines

This complete twin port cylinder head is a new 040 casting cylinder head supplied fully assembled with valves and valve springs installed, ready to fit to Volkswagen aircooled 1600cc engines. The cylinder head forms the combustion chamber and houses the valves, valve springs and guides, controlling the flow of air and fuel into the engine and exhaust gases out of the engine. Good cylinder heads are essential for engine performance, cooling and reliability.

This head is fitted with 35.5mm inlet valves and 32mm exhaust valves with 8mm valve stems, which is the standard valve size for 1600cc twin port engines and is suitable for standard engines as well as mild performance builds. The 040 casting is a later improved design with better cooling fin design and improved airflow compared to earlier heads, helping reduce engine temperatures and improve reliability.

The head is machined for 94mm cylinders, meaning it can be used on engines from 1600cc up to 1915cc depending on engine build specification. It uses long reach spark plugs (M14 x 1.25 x 16mm) and has a 58cc combustion chamber.

Being supplied complete with valves and springs makes this an ideal replacement for worn, cracked or damaged original heads, or for new engine builds.

When fitting, it is recommended to also install new pushrod tubes, rocker cover gaskets, cylinder head nuts and washers, and a full engine gasket set.

Specifications:
• 040 casting twin port head
• Complete with valves and valve springs
• 35.5mm inlet / 32mm exhaust valves
• 8mm valve stems
• 58cc combustion chamber
• Long reach spark plug M14 x 1.25 x 16mm
• Machined for up to 94mm cylinders

To Fit (Aircooled):
VW Beetle (1971–1979) – 1600cc Twin Port
VW Type 2 Baywindow (1971–1979) – 1600cc
VW Karmann Ghia (1971–1974) – 1600cc
VW Type 3 (1971–1973) – 1600cc

Good Quality Standard Push Rod Tube for 1300-1600cc Aircooled VW Engines

Ensure the longevity and performance of your aircooled Volkswagen engine with our high-quality standard push rod tube. Designed for all 1300cc to 1600cc engines, this essential component is crucial for maintaining proper oil flow and sealing, keeping your engine running smoothly and efficiently.

High-Quality Construction:

Our push rod tubes are manufactured to high standards, providing a durable and reliable solution for your engine. Made from robust materials, these tubes are designed to withstand the rigors of engine operation, ensuring that your VW engine remains well-sealed and free of leaks.

Product Details:

• Quantity: Sold individually; 8 push rod tubes are required per engine
• Measurements: Approximately 210mm in length and 19mm internal diameter
• Alternate Options: Available in Stainless Steel and Zinc Plated versions (see part numbers 311109335PN and 311109335SS for upgraded materials)

Applications:

This push rod tube is suitable for a wide range of classic Volkswagen models equipped with 1300cc to 1600cc aircooled engines:

• Volkswagen Beetle (1960 – 1979): Ensures proper oil flow and sealing, essential for engine longevity.
• Volkswagen Splitscreen Van (1960 – 1967): Keeps your engine well-sealed, preventing leaks and ensuring optimal performance.
• Volkswagen Baywindow Van (1968 – 1979): Suitable for maintaining the integrity of your engine`s push rod system.
• Volkswagen Karmann Ghia (1960 – 1974): Provides reliable sealing for the engine`s push rods, ensuring smooth operation.
• Volkswagen Type 3 (1961 – 1973): Perfect for maintaining engine performance in your classic Type 3.
• Volkswagen Trekker (1968 – 1983): Ensures durability and proper sealing in off-road and rugged conditions.
• Volkswagen Buggy + Baja (1960 – 1979): Ideal for custom and off-road builds, providing a reliable seal under harsh conditions.

Why Choose Our Standard Push Rod Tube?

• Durable and Reliable: Engineered to provide a strong and leak-free seal, ensuring the proper function of your engine.
• Perfect Fit: Designed to meet original specifications, ensuring an exact fit for your aircooled VW engine.
• Versatile Options: Also available in upgraded materials such as Stainless Steel and Zinc Plated for enhanced durability.

Keep your VW engine in top condition with our standard push rod tube. Whether you`re performing routine maintenance or completing a restoration project, this high-quality component ensures your engine runs smoothly and efficiently.

Replacement rocker cover spring clip for Volkswagen aircooled 1200cc–1600cc Type 1 engines and Type 25 / T3 buses fitted with 1900cc and 2100cc watercooled engines. This spring clip holds the rocker cover firmly against the cylinder head to keep the rocker cover gasket compressed and prevent oil leaks.

Over time, original clips can lose tension due to heat and age, which can cause rocker cover oil leaks. Replacing weak or rusty clips helps maintain proper gasket sealing and prevents oil leaks down the side of the engine.

Sold individually, with 2 clips required per engine.

A money-saving bundle kit including rocker covers, clips and gaskets is also available (see part number ENGINEKIT00).

Quantity:
Sold each
2 required per engine

To Fit:
Beetle (1960–1979) – 1200cc–1600cc
T2 Split Bus (1960–1967) – 1200cc–1600cc
T2 Baywindow (1968–1979) – 1600cc
Type 25 / T3 (1983–1992) – 1.9 & 2.1 Watercooled
Karmann Ghia (1960–1974)
Type 3 (1961–1973)
Trekker (1968–1983)
VW Buggy / Baja (1960–1979)

Top quality reproduction rocker cover designed for a wide range of classic aircooled Volkswagen engines, as well as later Waterboxer powered T25/T3 models. This is a direct replacement part, manufactured to provide a secure seal and correct fitment for reliable engine operation.

The rocker cover (also known as a valve cover) sits over the cylinder head and encloses the rocker arms and valve gear. Its primary function is to retain engine oil within the valve train area while preventing dirt and debris from entering. A good seal is essential, as oil leaks from this area are common on older engines and can lead to mess, oil loss, and potential engine damage if left unresolved.

These covers are designed to work with standard retaining clips and cork or rubber rocker cover gaskets, ensuring a tight seal against the cylinder head. Over time, original covers can become warped or corroded, causing persistent leaks—replacing them with a high-quality reproduction restores proper sealing and reliability.

Sold individually – 2 required per engine.
Bundle kit available including covers, clips, and seals – see part number ENGINEKIT00.

Fits:
VW Beetle 1200-1600cc, 1960-1979
VW T2 Split Screen Bus 1200-1600cc, 1960-1967
VW T2 Baywindow Bus 1200-1600cc, 1968-1979
VW Type 3 1200-1600cc, 1961-1973
VW Karmann Ghia 1200-1600cc, 1960-1974
VW Trekker (Type 181) 1200-1600cc, 1968-1983
VW Buggy / Baja 1200-1600cc (based on Beetle engines), 1960-1979

Also fits:
VW T25 / T3 Waterboxer 1.9 & 2.1, 1983-1992

Other parts you may need: rocker cover gasket (cork or rubber), retaining clips, cylinder head sealing surfaces, and possibly a complete engine service kit.

Elring Engine Gasket Set for Type 1 Aircooled 1300cc – 1600cc Engines (1965 – 1979)

Restore the performance and reliability of your classic Volkswagen engine with our top-quality Elring Engine Gasket Set. This comprehensive kit includes all the essential gaskets and seals required to overhaul your Type 1 aircooled 1300cc – 1600cc engine, ensuring a complete and thorough rebuild. Manufactured by Elring, a trusted name in automotive gaskets, this set is designed to meet or exceed OEM specifications, providing a dependable solution for your engine restoration project.

High-Quality Construction:

Each gasket and seal in this set is crafted from premium materials, ensuring a reliable seal and long-lasting performance. Whether you`re conducting routine maintenance or a full engine rebuild, this kit provides everything you need to restore your engine to its optimal condition.

Kit Includes:

• All necessary gaskets and seals: From cylinder head gaskets to valve cover gaskets, this kit includes every essential component needed for a complete engine overhaul.

Fitting Information:

• Main Oil Seal Not Included: This kit does not come with the main oil seal. For a more comprehensive solution, consider one of our bundle kits:
  • With Silicone Main Oil Seal: See part number 111198007AFG.
  • With Silicone Main Oil Seal and 8 Pushrod Tubes: See part number 111198007AFEPT.

Applications:

This Elring Engine Gasket Set is suitable for a wide range of classic Volkswagen models equipped with Type 1 aircooled engines, including:

• Volkswagen Beetle (1965 – 1979): Perfect for restoring the heart of your classic Beetle, ensuring a reliable seal throughout the engine.
• Volkswagen Splitscreen Van (1965 – 1967): Ideal for maintaining the performance of your vintage bus.
• Volkswagen Baywindow Van (1968 – 1979): Ensures a thorough rebuild for Type 1 engines in these iconic models.
• Volkswagen Type 25 or T3 (1979 – 1982, CT Engines): Suitable for early Type 25 models with CT engines.
• Volkswagen Karmann Ghia (1965 – 1974): Provides the essential components for a complete engine overhaul in your classic Ghia.
• Volkswagen Type 3 (1965 – 1973): Keeps your Type 3 engine running smoothly with a comprehensive gasket set.
• Volkswagen Trekker (1968 – 1983): Ensures a reliable engine seal for your off-road adventures.
• Volkswagen Buggy + Baja (1965 – 1979): Perfect for custom builds, providing the reliability needed for rugged driving conditions.

Why Choose Our Elring Engine Gasket Set?

• Top Quality: Manufactured by Elring, a trusted brand known for producing high-quality gaskets that meet or exceed OEM standards.
• Comprehensive Coverage: Includes all necessary gaskets and seals for a complete engine overhaul, ensuring a reliable and thorough rebuild.
• Versatile Fitment: Suitable for a wide range of classic VW models, making it an essential kit for any aircooled engine restoration.

Upgrade your Volkswagen engine with confidence using our Elring Engine Gasket Set. Whether you`re tackling a DIY restoration or working with a professional, this kit provides the reliability and performance you need to keep your classic VW running smoothly.